Automatic Bluse-laser Mirror Alignment System - Optical Automation Solutions

Automatic Blue-laser Mirror Alignment System

Our company’s independently developed Automatic Blue-laser Mirror Alignment System(Model: OA9000-PBM) is designed for the automated production of array semiconductor fiber-coupled pump lasers. This system can automatically assemble semiconductor laser mirrors and features a pneumatic and vacuum structure design to ensure efficient material handling and positioning. The system employs a high-precision automatic sliding platform to ensure precise movement in six-dimensional space. We offer a twelve-axis intelligent controller and proprietary operating software. Compared with the previous generation OA9000-PLM system, the OA9000-PBM uses collected beam spot images to achieve fully automatic mirror coupling. This automation reduces the need for skilled operators and greatly improves product consistency.

This system comprises a motion unit, automatic dispensing unit, imaging unit, control unit, and programmable control software. The core motion unit features Japanese imported motors with high accuracy and long service life, ensuring long-term stable operation of the system. The combination of efficient image algorithms, our unique control technology, and dispensing design ensures that the system’s comprehensive performance is comparable to that of imported equipment from abroad.

Single-channel coupling time (excluding curing)

The system is capable of automatically powering up chips, picking up reflectors, fine-tuning couplings, dispensing and curing, and saving customer data to their database;
The reflector picking fixture is equipped with a vacuum sensor, which will automatically stop and alarm if the reflector cannot be picked up;
The equipment is compatible with multiple products, and the spacing and height of each channel can be adjusted as required;

Coupling efficiency

At least one continuous automatic coupling of all reflectors for a single product can be achieved in the specified order according to the process requirements, without touching and damaging the customer’s fibers during movement;
It is possible to freely select a certain optical path for coupling, rather than simply coupling in a specific order (from reflector 1 to reflector N), so that users can rework the reflector coupling of a certain optical path as needed;
Automatic adjustment of the base position, and automatic lowering of the power probe;

Linear slide resolution

Automatic recognition of the mirror position, and automatic smooth placement into the coupling area;
The system utilizes an automated process for coupling mirrors by analyzing the characteristics of the beam spot. This is achieved by collecting near-field and far-field images after the chip is powered on. The efficient automatic alignment algorithm facilitates the successful completion of the mirror coupling process;
The power-up process can gradually increase from low current to rated current;

Rotary slide resolution

Uniform distribution of dispensing, with dispensing length adjustable within 3-9mm;
The system encompasses multiple modes, including Operator Mode and Engineer Mode. The Operator Mode boasts a straightforward and user-friendly interface that is easy to navigate, whereas the Engineer Mode is fully functional and facilitates convenient debugging. It enables manual control of each module and can modify programs to accommodate product processes. It is proficient in performing various sensor tests, dispensing tests, and power-up tests.

Name	Automatic Blue-laser Mirror Alignment System
Model	OA9000-PBM
Pressure range	0.6 ± 0.1 MPa
Rated voltage	220V / 16A
Rated Power	1.8 KW
Power supply	(198~242) VAC，50Hz
Vacuum source	-0.07Mpa
Network	Cat5/6
Outline dimension	W800xD1000xH1685mm (excluding the expanded portion of the observation window and the display)
Weight	300kg
Operating environment	Avoid high temperatures and ensure good lighting in the working area Do not expose the equipment to moisture and do not use it in workshops without adequate rain protection measures For indoor use only
Equipment structural requirements	The equipment’s structural layout should be reasonable, with no interference between modules, and with sufficient clearance
Other requirements	① The equipment’s design and manufacturing should feature advanced mechanical structure, process manufacturing, control systems, and user-friendly design, while ensuring safe operation ② The necessary standard configuration for the equipment’s normal use must be complete and matching, including all corresponding accessories, cables, tools, and spare parts

S/N	Name	Remarks
1	Near-field CCD	By calibrating the beam spot recognition with dual CCDs, the optimal beam spot can be detected
2	Far-field CCD	By calibrating the beam spot recognition with dual CCDs, the optimal beam spot can be detected
3	Automatic dispensing device	The precise dispensing process is carried out smoothly with the help of the Japanese SMC pneumatic slide table
4	Light guide arm	A set of optical path refraction system is formed by combining precision prism with machined parts to achieve high accuracy
5	Reflective mirror picking fixture	Sucking the lens and ensuring suction accuracy with an attached sensor
6	The power-on components	Real-time adjustments to the position of the chips are made using a manual displacement stage for precise alignment
7	Integration Sphere	Retrieve power reference value
8	Reflection mirror tray	Position customer’s reflection mirror material
9	X axis	Travel: 50mm Resolution: {Full/Half: 2μm/1μm, Microstep (1/20 Microstepping) 0.1μm}
10	Y axis	Travel: 50mm Resolution: {Full: 0.2μm, Half: 0.1μm}
11	Z axis	Travel: 30mm Resolution: {Full: 2μm, Half: 1μm}
12	CX axis	Travel: 300mm Resolution: {Full/Half: 2μm/1μm, Microstep (1/20 Microstepping) 0.1μm}
13	CY axis	Travel: 10mm Resolution: {Full: 2μm, Half: 1μm}
14	CP axis	Travel: 30mm Resolution: {Full/Half: 2μm/1μm, Microstep (1/20 Microstepping) 0.1μm}
15	θX (Pitch axis)	Travel: ±5.5°, Repeated positioning accuracy: ±0.003°
16	θY (Yaw axis)	Travel: 270°, Repeated Positioning accuracy: within ±0.004°
17	θZ (Roll axis)	Travel: ±6°, Repeated positioning accuracy: ±0.005°